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The FEFCO 0427 is a style of die-cut packaging, cut from one piece of cardboard and is often referred to as a ‘folder-type’ or mailer box. Without concerns about additional assembly materials, such as glue or staples, the 0427 packaging solution allows for an easy assembly and cost effective manufacturing. This design not only saves time and energy in assembly but it creates a stronger box integrity by folding over the sides, making the box less likely to break or be damaged in transport.
At the heart of die-cut packaging is the die itself, sometimes known as the cutting forme. This tool effectively works as a giant cookie cutter and, using large amounts of pressure, punches the desired shape out of your cardboard of choice.
During this process, the die can also create fold creases in the material, which make assembly simpler. Die cut boxes are popular for their customisability, creating virtually any shape box or fitting. The general aesthetics of the design are clean and crisp with a high quality finish due to the precision of the tooling and machinery.
The boxes will be supplied flat pack on pallets so easy to store, they can also be bundled in specific pack sizes where possible to assist with your storage requirements.
This style can be produced from ‘e’ flute which is only 1mm thick up to 6mm thick ‘BC’ flute. We can print the boxes too if you would like to add some branding.
The FEFCO 0427 is a die-cut design that will be produced with a tool ensuring there are crease lines to fold along, ensuring ease of assembly. Using tabs cut into the base of the box, the two sides fold over and lock into place. This then creates an area for the wings of the lid to tuck into, ensuring a secure and robust mailer box.
The FEFCO 0427 box could be considered one of the most versatile designs when taking into account the alterations and additions that can be applied.
It’s widely used for shipping and delivery, however more recently have been seen in retail and in-person stores as the world attempts to become more sustainable. The use cases are seemingly endless but here are a few of the main places you’ll see the 0427 FEFCO box is use:
See our whole range of die-cut boxes in our FEFCO brochure here.
We manufacture FSC® Certified Corrugated Packaging from our factories which are centrally located in the Midlands.
Although already a self locking box, this design can be modified with the addition of further locking tabs for extra security, handles, display panels and more, depending on your individual product requirements. As this particular FEFCO design creates a basic and spacious packing box, we can also offer additional inserts and dividers that offer extra protection in transit if being used for delivery.
Thanks to the nature of this design, The Box Factory can manufacture in varying thicknesses and cardboard types, ranging from 1mm thick ‘e’ flute to 6mm thick ‘BC’ Flute. Often 0427s are used on smaller sizes with thinner materials for ease of assembly. We can provide expertise and recommendations based on size, weight and use. To ensure your goods don’t get damaged in transit, we test the boxes vigorously, from compressive strength to structural integrity,sturdiness and durability. We make certain that your box choice will not be punctured or crushed on arrival, and you also won’t be overpaying for material or producing extra environmental waste.
Starting with a brown or white material, you can use flexographic printing to add an extra touch of value to your boxes, from a simple brand logo to full coverage print, inside and out. Not only is Flexo Printing cost-effective, but The Box Factory’s ink kitchen allows us to blend our own ink, making it possible to colour match to Pantone codes and keep your brand consistency. Our machine operators check quality throughout the process, ensuring it is accurate to your artwork. We utilise our spectrophotometer to achieve colour consistency; see more in our flexographic printing guide.
For cases with overlapping outer flaps:
For cases with overlapping outer flaps:
The length of the area of overlapping (o) should be given as a fourth measurement after an oblique stroke.
For cases with overlapping outer flaps:
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usually manual erection
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usually automated erection
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can be either manual or automated
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requires a combination of both
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cutting forme required
Not sure which style to use?
This selection of ‘Standard Style Designs’ is a great place to start.
For something more bespoke, contact us today.
