Experts in Corrugated Construction

Our in house design team operate the latest industry software design package. Complemented by a fully computerised sample table capable of producing prototypes for testing and approval.

Our designers consider all elements of the customers design brief and apply other factors including:

Current Market Trends
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Product Protection
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Material Efficiencies
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Environmental Impact
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Transport & Pallet Configuration
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Commercial Viability
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One of our designers working on a project

A sample speaks a thousand words

Material grades in the corrugated industry have evolved to a point where they provide a reference only and are often interpreted differently from supplier to supplier. From a sample we will measure sizes, test material and confirm styles to ensure that we are providing a like for like quotation. Even if you have specifications and diagrams, a sample is crucial to guaranteeing that we're comparing 'apples with apples'.

Print

Print can be a very effective way to add value to your boxes. From simple logo design to full coverage print, inside and out.

Flexographic printing (flexo) is the most cost-effective way to produce printed cardboard boxes. Adding pennies rather than pounds to the box cost, it is the ideal solution.

Our machinery is capable of printing up to 4 colours in one pass. We can also print 2 colour outside and 2 colour inside in one pass.

We are equipped with an ink kitchen which enables us to blend our own inks. This means we can print any Pantone colour you require or match to your company colours. You aren’t limited to a brown box with a black print (unless that’s what you want) but can create fully custom boxes.

Our machine operators will quality che
ck the print at the start and during the print run to ensure that it matches your approved artwork. In addition, we have a spectrophotometer to ensure accuracy on the colour consistency.

More information can be found in our Flexo Print Guide
Take a look
The Box Factory Flexo Guide front cover image

Picking the Right Boxes for Your Needs

When it comes to packaging design, the aesthetic appearance is key to making a great first impression. However, it's not just about whether you have a beautifully designed box, the quality of the box is also important.

We test the quality of all our corrugated packaging, from compressive strength and structural integrity, to sturdiness and durability.
Corrugated packaging needs to be up to the job, to ensure the contents arrive in perfect condition, avoiding damaged goods on arrival.

The cardboard strength and construction directly impact the amount of weight a box can carry. A box too weak might puncture or collapse. On the other hand, an excessive corrugated box means you pay extra for material and add to environmental wastage.

Corrugated box testing procedures help determine the right kind of box for your business requirements. We conduct several different tests from samples provided to measure all our corrugated packaging designs. Quality packaging matters, take time to find the perfect box solution. It can save you money and lower material wastage.

FEFCO Designs

The European Federation of Corrugated Board Manufacturers (FEFCO) is a non-profit organisation representing the interests of the industry across Europe and addressing a wide range of issues, from technical topics to economical questions.

FEFCO created a recognised library of box styles that help assist packaging companies and their customers. When starting a new project always consider whether a pre-existing box style can be used or modified.

What is a FEFCO code?
A FEFCO code is a four-digit code. The first 2 digits of the code represent the category style of the box. The second 2 digits the unique style of the box.
For example, an 0201 box is (02) - regular box, (01) - with flaps that close on both ends.

WWhat are the benefits of using a FEFCO code?
FEFCO codes launched in 1952, so their use is commonplace throughout the packaging industry. If you quote a FEFCO code, it allows us to understand your exact box requirements more quickly.

Here are some of the most common styles, click on each number for more information.

Not sure which design to use?

These standard styles are a great place to start but if you want something more bespoke then click here to complete our enquiry form, fill in a few details and we will be in touch to discuss further.

Or please give us a call, 01926 430510, we would be happy to hear from you.

These standard styles can also be viewed in our Style Guide
The Box Factory FEFCO Standard Designs Front Cover
Take a look

Not sure which design to use?

These standard styles are a great place to start but if you want something more bespoke then click here to complete our enquiry form, fill in a few details and we will be in touch to discuss further.

If you want to give us a call, our number is 01926 430510, we would be happy to hear from you.